( Soft Copy of Procedure for Surface Preparation ) BD1253AA-MBAB-Q-PRO-0005

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RAJASTHAN NORTHERN AREA DEVELOPMENT PROJECT BHAGYAM FIELD DEVELOPMENT PROCEDURE FOR SURFACE PREPARATION AND PAINTING FOR STRUCTURAL STEEL AND PIPING BD1253AA-BHAG-Q-PRO-0005 ARTSON ENGINEERING A1 Rev 26-03-11 Date FOR CEIL REVIEW Purpose of Issue SS Perumal Prepared By Jayachandra Checked By N. Makwana Approved By TABLE OF CONTENTS Proc. No.: BD1253AA-BHAG-Q-PRO-0005 Rev. A1 Page 1 of 23 PROCEDURE FOR SURFACE PREPARATION AND PAINTING FOR STRUCTURAL STEEL AND PIPING DESCRIPTION 1. 2. 3
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  RAJASTHAN NORTHERN AREA DEVELOPMENTPROJECT BHAGYAM FIELD DEVELOPMENTPROCEDURE FOR SURFACE PREPARATION ANDPAINTING FOR STRUCTURAL STEEL AND PIPINGBD1253AA-BHAG-Q-PRO-0005ARTSON ENGINEERING A126-03-11FOR CEIL REVIEWSS PerumalJayachandraN. Makwana RevDatePurpose of IssuePrepared ByChecked ByApproved By TABLE OF CONTENTS Proc. No.:   BD1253AA-BHAG-Q-PRO-0005 Rev. A1 Page 1 of  23  PROCEDURE FOR SURFACEPREPARATION AND PAINTING FORSTRUCTURAL STEEL AND PIPING DESCRIPTIONPAGE NO 1. Purpose03 2. Scope03 3. Reference Documents03 4. Definitions03 5. Health and Safety04 6. Process04 7. Inspection11 8. Documentation12 9. Personnel12 10. Equipments for construction13 11. List of annexure13 1.PurposeProc. No.:   BD1253AA-BHAG-Q-PRO-0005 Rev. A1 Page 2 of  23  PROCEDURE FOR SURFACEPREPARATION AND PAINTING FORSTRUCTURAL STEEL AND PIPING The purpose of this method statement is to provide guide lines for surfacepreparation and painting of pipes and structural items and to ensure that proper quality control and documentation are maintained at site. 2.Scope This scope of method statement describes the method for abrasive blasting, paint    Application, touch-up painting and inspection on exterior surface of structuralSteel, above ground piping, & Equipments during construction in the RajasthanNorthern Area Development project of CAIRN India.  3.Reference Documents3.1. “INSPECTION TEST PLAN” ITP No. BD1253AA-BHAG-Q-ITP-0005 3.2. BCT1201-BHAG-L-SP-0002 Specification for External Painting andProtective Coating” 3.3. BD1253AA-BHAG-Q-PLN-0001”Project Quality Plan” 3.4. ISO 8501-1 'Preparation of steel substrates before application of paints” 3.5. SSPC VIS 1 Visual Standard for Abrasive Blast Cleaned Steel” 3.6. SSPC PA 2 Measurement of Dry Film Thickness with Magnetic Gauge” 3.7.  ASTM D4417”Standard test methods for measurement of surface profile” 3.8. Drawing references. 4.Definition MTCMaterial Test CertificateHSEHealth Safety and EnvironmentWFTWet Film ThicknessDFTDry Film ThicknessMSDSMaterial Safety Data SheetJSAJob Safety Analysis Proc. No.:   BD1253AA-BHAG-Q-PRO-0005 Rev. A1 Page 3 of  23  PROCEDURE FOR SURFACEPREPARATION AND PAINTING FORSTRUCTURAL STEEL AND PIPING  ASTMAmerican Society testing of materialsNACENational Association of Corrosion EngineersSSPCSociety of Protective CoatingISOInternational Organization for Standards 5.Health and Safety  As per HSE plan, the following systems shall be followed. ã  All relevant elements of HSE Plan BD1253AA-BHAG-R-PLAN-0001 ã Emergency Response plan BD12533AA-BHAG-R-PLN-0003 shall be followed inany case of emergency. ã Daily tool box talk shall be conducted prior to proceed for the work ã First Aid arrangements shall be followed as BD12533AA-BHAG-R-PLN-0001. ã HSE personnel shall be present at site during all activities. ã Qualified Scaffolders shall be used in scaffolding works. ã Fire Extinguishers shall be placed at work locations at all times. 6.Process 6.1.General 6.1.1.Material Paint materials shall be purchased from the company approvedmanufacturers. All painting materials shall be stored indoor only.Materials shall be stored and used as per the manufacturer'srecommendation. All necessary precautions shall be taken to prevent fire.Warning signboard shall be clearly displayed. Thinners shall be stored inseparately and in sealed containers. 6.1.2.Extent of Painting  All above ground piping and structural steel shall be painted as per the Proc. No.:   BD1253AA-BHAG-Q-PRO-0005 Rev. A1 Page 4 of  23
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